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Large scale CNC machining with a precision of ± 0.01mm CNC Machining Aluminum profile shell processing

1、 Overview of Processing Capability
Capability parameter specifications Maximum milling size 4500 × 550 × 700 mm
Dimensional tolerance (standard) ± 0.10 mm
Dimensional tolerance (key feature) up to ± 0.02 mm
Geometric accuracy Flatness/Parallelism ≤ 0.2 mm/1000 mm
Surface roughness (standard) Ra 3.2 μ m
Surface roughness (precision) up to Ra 0.8 μ m
2、 Core processing technology
Large CNC milling
Capable of handling multiple features within complex geometric shapes and large work ranges. The optimized clamping scheme reduces the number of relocations and maintains strict dimensional relationships throughout the entire component. Suitable for aircraft structural components, large molds, new energy vehicle battery trays, etc.
Surface treatment
Adjust key features to the final size and surface requirements. The completed components have been validated and can be directly used for assembly or subsequent processes.
3、 Machinable materials
We process various engineering materials and can assist in selecting the most cost-effective solution - balancing performance, processability, tolerance requirements, and budget.
Aluminum alloy
Lightweight, sturdy, and easy to process. Common grades include: 6061-T6 (universal type), 7075-T6 (high-strength), 2024, 5052, 5083, 6063, 6082, etc.
4、 Five axis linkage machining capability
We are equipped with a five axis linkage machining center. The five axis linkage capability can complete the complete processing of complex multi-faceted features in a single clamping.
The core advantages of five axis machining:
Single clamping completes multi-faceted processing: eliminates cumulative errors caused by multiple clamping
Shorten production cycle: reduce inter process flow and waiting time
Improving surface quality: optimizing tool paths to achieve better surface smoothness
Dealing with complex geometry: capable of handling features such as deep cavities, inverted loops, and curved surfaces that cannot be completed in three axes
The high torque spindle, combined with advanced chip removal and thermal management systems, maintains precision stability throughout the entire long cycle machining process.
5、 Quality Control System
Testing equipment
Coordinate Measuring Machine (CMM), suitable for full-size inspection of large parts
Testing Process
Process inspection: real-time size monitoring during the machining process
First Article Inspection Report: Includes complete dimensional data, geometric dimensions and tolerance (GD&T) analysis
Surface smoothness certification: ensuring surface quality that meets design requirements
Material traceability document: The source of materials throughout the entire process can be traced
Final size report: Provide a complete inspection report along with the goods
Our machining center is equipped with a thermal compensation protocol, which can maintain repeatable accuracy on all part dimensions regardless of changes in ambient temperature.
6、 Typical application industries
Aerospace
Wing ribs, fuselage frame, floor beams, engine compartment components; Engine casing, titanium alloy structural components; Drone fuselage and fairing.
new energy vehicle
Battery tray panel, motor housing, structural subframe; Large scale integrated die-casting machining.
energy equipment
Large structural components of wind power generation equipment; Large components of power generation, petrochemical facilities, and renewable energy systems.
Medical equipment
Large scale medical imaging equipment framework; Surgical robot structural components.
Semiconductor and Precision Equipment
Vacuum chamber components, lithography machine frame components, and wafer processing system structural components.
Large injection molds and die-casting molds; Complex curved surface molds.
7、 Quality certification
We strictly adhere to international quality management standards:
ISO 9001 version 2015: Quality Management System Certification
8、 Why choose us
One-stop service
The entire process, from material procurement, rough machining, precision machining to surface treatment, assembly, and packaging, is managed by one team. No need to coordinate multiple suppliers, saving time and management costs.
20 years of industry experience
Each project is reviewed based on size, weight, material, geometric shape, and key requirements. The engineering team coordinates appropriate equipment, processing sequence, and testing plan to deliver finished products that meet the requirements of the drawings.
Global Service Network
We have served customers in over 120 countries and regions worldwide, with rich export
experience and compliance capabilities.
cost competitiveness
The optimized process flow and economies of scale enable us to provide competitive prices while maintaining high precision.
Flexible production scale
Support single piece customization, prototype production, small batch production, and batch repetitive production, adapting to various needs from small batch multi variety to large-scale production.
9、 How to start your project
Submit drawings or 3D models: Provide your part design files (in STEP, IGS, DWG formats, etc.)
Free Design for Manufacturability (DFM) Analysis: Our engineering team provides DFM analysis, including material selection, clamping schemes, and processing strategy recommendations
Quotation and delivery confirmation: Provide accurate quotation and delivery time based on detailed process plan
Production and process control: Full process quality tracking and process inspection
Delivery and Reporting: Provide complete inspection reports and quality documents along with the goods
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